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Lexmark J110 Service Manual - Page 235

Assembly 4: Carrier Transport, Motor, Carrier Drive Assembly

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4085-001 Assembly 4: Carrier Transport AsmIndex 4-1 2 3 4 5 6 7 8 9 10 11 12 13 14 NS NS NS NS Part Number 12G6033 12G6037 12G6038 12G6040 12G6039 12G6035 12G6016 12G6015 12G6034 12G6036 12G6042 12G6041 12G6030 12G6200 12G6076 99A0394 99A0462 12G6097 Units 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Shaft, Upper Carrier with Brackets Belt, Carrier Drive with Keepers Pulley Assembly with Shaft-Top Idler Clip, Encoder Strip Encoder, Carrier Drive Carrier Cables with Retainer and Clamps Belt, Carrier Drive Motor, Carrier Drive Assembly with Belt Carrier Assembly with Cables and Clamps Printhead Latch, Carrier Gears, Compound/Carrier Lift Carrier Lift Assembly Tensioner, Carrier Drive Belt Link, Pogo Housing Screws, (PP) Grease Packet, Nyogel 744 Grease Packet, IBM 23 Retainer/Bearing (PP) Parts Catalog 7-17

Section	Page
Preface	7
Safety Information	8
1. General Information	13
Power Consumption	13
Internal Power Supply Specifications	14
Maintenance Approach	14
Tools Required For Service	15
Abbreviations	15
Operator Panel and Menus	16
Using the Operator Panel	16
Power Indicator States	16
Operator Panel Button Functions	17
Printer Messages	18
Operator Panel Menus	19
Printing the Menu Settings Page	20
Changing Printer Settings	21
Disabling the Operator Panel Menus	22
2. Diagnostic Information	23
Start	23
Service Messages	24
Error Indicator Table	25
User Status Messages	32
Warning Messages	35
Status Messages	36
Attendance Messages	46
Overriding Change Prompts	50
Paper Jams	62
Power-On Self Test (POST) Sequence	70
Post Symptom Table	71
Symptom Tables	72
Service Checks	75
Maintenance Functions	75
Maintenance Station Service Checks	77
Index Motor Service Check	78
Sensor Checks	78
Multi-Purpose Feeder (MPF) Motor and Sensor Service Check	79
Operator Panel (Buttons) Service Check	80
Operator Panel (LCD) Display Service Check	81
Options Service Check	81
Paper Feed Service Check	82
Power Supply Service Check	85
RIP Card Service Check	86
Print Quality Service Check	87
Index Card/Sensor Service Check	89
Transport Service Check	89
Cam System Motor/Sensor Service Check	91
User Error Messages	91
3. Diagnostic Aids	95
Printer Operations	95
Operations Initiated by Pressing Buttons at Power-On Reset	95
Change Ink Cartridges	98
Change Printheads	98
Aligning the Printheads	99
Cleaning Printheads	101
Linking Input Trays	102
Unsolicited Manual Feed	104
Manual Duplex	104
Printing Menu Settings Page	104
Restoring Factory Defaults	106
Canceling a Print Job using the Operator Panel	106
Resetting the Printer using the Operator Panel	108
Other Resets	111
Activating Hex Trace Debug Mode	113
Diagnostics (Mode 1) - Print Tests	113
Diagnostics (Mode 2) - Hardware Tests	116
Diagnostics (Mode 2) - Input Tray Tests	121
Diagnostics (Mode 2) - Base Sensor Tests	123
Diagnostics (Mode 2) - Subsystem Tests	125
Diagnostics (Mode 2) - Supplies Tests	128
Diagnostics (Mode 2) - Printer Setup	129
Diagnostics (Mode 2) - Error Log	131
Menus	133
Understanding the Menu Display and Menu Buttons	133
Example of Modifying a Printer Setting Using the Operator Panel	136
Operator Panel Menu Definition	138
Busy/Waiting Menu Group	139
Job Menu	140
Ready Menu Group	142
Configuration Menu Group	154
Diagnostics Menu Group (Mode 1: Printing)	156
Diagnostics Menu Group (Mode 2: Non-printing)	157
4. Repair Information	161
Handling ESD-Sensitive Parts	161
Adjustments	162
Removal Procedures	162
Releasing Plastic Latches	162
Rear Cover Removal	163
Operator Panel Cover/Operator Panel Removal	165
Exit Tray Removal	165
Left Frame Cover Removal	166
Left Cover Removal	167
Right Cover/Power Switch Removal	169
Left Tray Cover Removal	171
Right Tray Cover Removal	172
Ink Levels and Temperature Sensor with Bracket Removal	173
Engine Board /Cover Removal	174
Carrier with Card Removal	175
Carrier 1st Stage Drive Belt Removal	177
Carrier Printhead Latch Removal	177
Multi-Purpose Feeder (MPF) Motor and Sensor Removal	177
Power Supply Removal	179
Pump Housing/Maintenance Station/Ink Waste Tank/ Transport Carrier Motor Removal	180
Index Card Assembly Removal	182
Cover-Open Sensor Removal	183
RIP-EMC Shield Assembly/RIP Card Removal	184
PerfectFinish Sensor Assembly/Rear Paper Path Sensor Removal	186
Frame From Base Removal	187
Cam Engine Motor with Gear Removal	189
Paper Feed Pick Arm Assembly with Motor and Paper Path Sensor Removal	191
PerfectFinish Gear Plate Removal	192
PerfectFinish Motor Removal	193
Index Motor Assembly Removal	193
Encoder Disk Feed Roller Assembly Removal	194
Star Wheel Shaft Assembly Removal	196
Paper Feed Platen Assembly Removal	198
Exit Shaft with Gear Removal	199
Paper Feed Frame and Motor/Cam Shaft Assembly Removal	200
Left Index Frame Pivot Assembly Removal	203
Right Index Frame Pivot Assembly Removal	205
Bat Wings and Bushings Removal	206
Backup Roller Assembly Removal	207
Backup Roller Spring Removal	208
Carrier/Cable Retainer Removal	208
Peristaltic Pump Removal	209
Tray 2 Covers Removal	209
Tray 2 Paper Pick Arm Assembly Removal	210
Tray 2 Paper Feed Motor and Card Assembly Removal	212
5. Connector Locations	213
Engine Board	213
RIP Card	214
RIP Card (cont.)	215
Optional Tray 2	216
6. Preventive Maintenance	217
Lubrication Specifications	217
7. Parts Catalog	219
How To Use The Parts Catalog	219
B	245
C	245
D	245
E	245
H	245
I	245
J	245
L	245
M	245
O	245
P	245
R	246
S	246
T	247
U	247
W	247
Part Numbers	247