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HP 8550 Service Manual - Page 721

Driver Distribution Center 44, distance, horizontal size plate 145

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DF assembly diagrams 608 part numbers 609 Dhalf settings 91 diagrams, lists of 5 diameters rollers 482 digital image processing 206 digital signals automatic document feeder (ADF) 288 dimensions automatic document feeder (ADF) 29 copy module 25 high-capacity input (HCI) 32 DIMMs cold reset after replacing 57 mounting ROM 342 removing 340 resetting 62 DIP switch, using 535 directions main scanning 225 scanner motor rotation 191 scanning 222 sub scanning 225 disabling body options 99 gate array 109 separation static elimination 99, 101 size mix mechanism 115 disassembling printer 332 disconnecting flexible cable 355 power plug 177 power supply 237 display boards automatic document feeder (ADF) 302 display mode ACC-STS menu 66 ALARM-1 menu 69 CCD menu 67 CTS-STS menu 67 ERR menu 67, 76 error details 76 JAM menu 67, 71 jam screen 71 languages 70 menus 65 MISC menu 69 SENSOR menu 69 USER menu 66 VERSION menu 66 display, touch panel clearing 55 diagrams 50 troubleshooting 458 EN distance, horizontal size plate 145 distance, sheet-to-sheet adjusting 115, 149 document tray automatic document feeder (ADF), adjusting 146 cable connections 381 capacity 75 diagrams 30 document tray assembly diagrams 612 part numbers 613 document tray paper sensor adjusting 155 functions 279, 282 sequence of operations 269 documentation, ordering 40 door, copier opening 177 dots per inch 23 double feeding jams 280, 281 double-sided copying automatic document feeder (ADF) 250 copy module 51 second side elimination 121 sequence of operations 252 terminology 103 transfer bias adjustments 87 downloading firmware localization 138 language localization 138 preparing copy module 137 troubleshooting 139 drive belt tension adjustments 338 drive cable, scanner routing 347 drive pulses 192 drive signals belt motor 277, 278 pick-up motor 275, 276 Driver Distribution Center 44 driver PCB, scanner motor removing 339 drum cartridge faults 466, 467 drum, photosensitive condensation 463 faults 474 life span 69 testing 95 troubleshooting 482 drying 165 DSW1 diagrams 145 Index 719

Section	Page
Contents	5
Figures	7
Tables	19
Product information	23
Introduction	25
Copy module	25
Features	25
Specifications	26
Overview	28
Automatic document feeder (ADF)	30
Features	30
Specifications	31
Overview	32
Side high-capacity input (side HCI)	34
Features	34
Specifications	34
Overview	35
Model and serial numbers	37
Safety and regulatory information	37
Declaration of conformity	37
FCC regulations	38
Service approach	39
Service approach overview	41
Parts and supplies	41
Ordering	42
Obtaining related documentation and software	42
Ordering consumables	43
Ordering FRUs	43
Parts exchange program	43
Technical assistance	44
List Server	44
HP ASAP	44
HP FIRST	45
Dealer Response Line	46
HP Software Distribution Center	46
HP Direct	46
Customer Support Sales Center	46
Parts identification	46
Customer Information Centers	46
HP Customer Care Centers (CCC)	47
Warranty	48
Operational overview	49
Control panel	51
Copy module functionality	53
User mode	54
Automatic gradation adjustment	59
Cold reset	59
Original-set indicator (ADF)	60
Warnings and actions	60
Self-diagnostic messages	61
Service mode	62
Overview	62
Navigating service mode screens	65
Copier, display mode (DISPLAY)	67
Copier, I/O mode (I/O)	79
Copier, adjust mode (ADJUST)	85
Copier, run/check mode (FUNCTION)	95
Copier, machine settings (OPTION) mode	100
Copier, test print mode (TEST)	110
Copier, counter mode	113
Feeder	116
Adjustments and maintenance	119
Overview	121
MFP print engine adjustments	121
Parts unique to the HP LaserJet 8550MFP print engine	121
Adjustments unique to the HP LaserJet 8550MFP print engine	122
Copy module adjustments	123
End-user adjustments	123
Mechanical and electrical adjustments	124
Required adjustments when replacing parts or upgrading	131
Upgrading and localizing the copy module firmware	137
ADF adjustments	142
Mechanical adjustments	143
Electrical adjustments	157
Replacing the DADF controller PCB	160
Side HCI adjustments	161
Gap between the printer and the side HCI	161
Base plate position	162
Paper-size change (A4 or letter)	163
Periodically replaced parts	165
Cleaning	166
Cleaning by an end-user	166
Cleaning by service technicians	166
Solvents	166
Cleaning parts on the copy module	167
Cleaning ADF parts	169
Cleaning side HCI parts	175
Lubricating	176
Theory of operation	177
Introduction	179
Notes on the power switch	179
Copy module	180
Functional construction	180
Outline of electrical circuitry	181
Inputs to and outputs from the major PCBs	182
Basic sequence of operations	185
Sequence of operations during copying	187
Copy module exposure system	190
Scanner home position sensor and operation	192
Scanner motor	193
Controlling the scanning lamp	195
Identifying the size of originals when copying from the glass	199
Copy module image processing system	202
CCD	203
CCD driver	204
AP-IP (analog image processing) PCB	205
Digital image processing	208
Control panel	234
Fan	236
Power supply	237
ADF	246
ADF electrical circuitry	246
Communication with the copy module	247
Inputs and outputs to the DADF controller PCB	248
Basic operation	251
Functional overview	252
Picking up originals	258
Reversal operation	263
Reduced page composition	265
Delivery operation	268
Detecting originals	271
Controlling the pick-up motor	277
Controlling the belt motor	279
Detecting jams	281
Improper placement of originals	284
Power supply	287
Motors, solenoids, and sensors	288
PCBs	289
Indicator PCB	290
General timing charts	290
Side HCI	306
Pick-up feed system	309
Power supply	316
Sensors	317
Solenoids and motors	318
PCBs	319
List of variable resistors (VR), LEDs, check pins by PCB	320
Input and output signals to the deck controller PCB	323
General circuit diagram	326
Removal and replacement	329
Required tools	333
Repair notices	334
Copy module	335
Identifying the external covers	335
Removing the lower front cover	336
Removing the upper right cover	336
Removing the upper rear cover	337
Removing the upper left cover	337
Removing the rear cover	338
Removing the upper front cover	339
Removing the scanner motor	340
Removing the scanner motor driver PCB	341
Removing DIMMs on the reader controller PCB	342
Removing the control panel	346
Removing the LCD assembly	348
Removing the flexible cable	355
Removing the scanning lamp and scanning lamp heater	359
Removing the standard white plate cover	365
Removing the intensity-detection PCB	366
Removing the lens-mount cover and CCD unit	367
Removing the electrical unit pullout	369
Removing the reader controller PCB	372
Removing the ECO-2 PCB	373
Removing the AP-IP PCB	374
Removing the copy module main power supply PCB (DCP1)	375
Removing the accessories power supply PCB (DCP2)	376
Removing the power supply cooling fan (FM4)	377
Removing the inverter PCB unit	378
Automatic document feeder (ADF)	379
Identifying external covers	379
Removing the ADF	380
Removing the body cover	382
Mounting the original-width detecting volume	385
Removing the pick-up motor unit	387
Removing the ADF motor unit	389
Removing the belt motor	391
Removing the clutch unit	394
Removing the delivery motor	396
Removing the pick-up roller	398
Removing the separation belt unit	400
Removing the feeding roller unit	401
Removing the registration roller	404
Removing the delivery/reversing roller	409
Removing the delivery roller unit (bottom pick-up mode)	416
Removing the delivery roller unit (top pick-up mode)	418
Removing the reversing guide	421
Removing the stopper plate solenoid	424
Positioning the paper-retaining plate solenoid (SL2)	426
Positioning the paper-deflecting solenoid (SL3)	428
Removing the stamp solenoid	429
Removing the feeding belt	433
Side HCI	436
Identifying the external covers	436
Removing the upper left cover	437
Removing the front cover	437
Removing the rear cover	438
Removing the upper right cover	438
Removing the pick-up unit	439
Removing the pick-up roller	442
Removing the feed roller and separation roller	443
Removing the lifter wire	444
Removing the lifter motor (M1)	454
Removing the feeder motor (M2)	454
Removing the pick-up motor (M3)	455
Removing the deck controller PCB	455
Removing the power supply PCB	456
Troubleshooting	457
System-to-device troubleshooting	459
Pre-troubleshooting checklist	459
Process of elimination	460
Copy module troubleshooting	462
Overview	462
Necessary adjustments for replaced parts	462
Image fault troubleshooting	464
Image faults	478
Numbered error codes	495
Faults not identified by error codes	521
Using the copy module service mode to test parts	528
ADF troubleshooting	530
Fault isolation	530
Numbered error codes	531
Self-diagnosis	535
Check the output of the DADF controller PCB	536
Side HCI troubleshooting	537
Overview	537
User and service LEDs	538
Sensor and switch tests	540
Test pick-up	541
Faults not identified by error codes	543
Parts and diagrams	549
How to use this chapter	553
Printer parts unique to the HPColor LaserJet 8550MFP	554
Stand	557
Screw/ring kit	557
Stand assembly	558
Copy module	560
Screw/ring kit	560
Belt kit	561
Gear/pulley kit	562
Spring kit	562
Assembly location diagram	563
External covers and panels	564
Internal components	566
Power cord terminal assembly	572
Control panel assembly	574
Copyboard cover assembly	576
Mirror assembly 1	578
Electrical tray assembly	580
Dc power supply PCA	582
APC power supply PCA	584
Noise filter PCA	585
Control panel PCA	586
Control panel CPU PCA	587
Control panel inverter PCA	588
Reader controller PCA	589
Analog image processor PCA	590
Motor driver PCA	591
Inverter PCA	592
Connectors	593
ADF	602
Belt kit	602
Bushing kit	603
Gear/pulley kit	603
Pin kit	604
Screw/ring kit	604
Spring kit	606
Assembly locations	607
Mounting hardware	608
External covers and panels	609
DF assembly	610
Document tray assembly	614
Upper cover assembly	616
RF assembly	618
Right paper delivery assembly	632
Paper feed motor assembly	634
Belt drive motor assembly	636
Upper paper guide assembly	638
Lower paper guide assembly	640
Separation roller assembly	642
Paper separation assembly	644
RDF controller PCA	646
Connectors	647
Side HCI	651
Bushing kit	651
Gear/pulley kit	651
Screw/ring kit	652
Spring kit	653
Assembly locations	654
Mounting hardware	655
External covers and panels	656
Internal components	658
Lifter drive assembly	665
Paper pick-up assembly	666
Deck controller PCA	670
Connectors	671
Numerical parts list	674
Alphabetical parts list	682
Index	713
A	713
B	715
C	716
D	720
E	722
F	722
G	724
H	724
I	725
J	726
K	726
L	726
M	728
N	729
O	729
P	730
Q	733
R	733
S	735
T	739
U	740
V	740
W	740
X	741
Y	741

Match case Limit results 1 per page

Index

719

DF assembly

diagrams 608

part numbers 609

Dhalf settings 91

diagrams, lists of 5

diameters

rollers 482

digital image processing 206

digital signals

automatic document feeder (ADF) 288

dimensions

automatic document feeder (ADF) 29

copy module 25

high-capacity input (HCI) 32

DIMMs

cold reset after replacing 57

mounting ROM 342

removing 340

resetting 62

DIP switch, using 535

directions

main scanning 225

scanner motor rotation 191

scanning 222

sub scanning 225

disabling

body options 99

gate array 109

separation static elimination 99, 101

size mix mechanism 115

disassembling printer 332

disconnecting

flexible cable 355

power plug 177

power supply 237

display boards

automatic document feeder (ADF) 302

display mode

ACC-STS menu 66

ALARM-1 menu 69

CCD menu 67

CTS-STS menu 67

ERR menu 67, 76

error details 76

JAM menu 67, 71

jam screen 71

languages 70

menus 65

MISC menu 69

SENSOR menu 69

USER menu 66

VERSION menu 66

display, touch panel

clearing 55

diagrams 50

troubleshooting 458

distance, horizontal size plate 145

distance, sheet-to-sheet

adjusting 115, 149

document tray

automatic document feeder (ADF), adjusting 146

cable connections 381

capacity 75

diagrams 30

document tray assembly

diagrams 612

part numbers 613

document tray paper sensor

adjusting 155

functions 279, 282

sequence of operations 269

documentation, ordering 40

door, copier

opening 177

dots per inch 23

double feeding jams 280, 281

double-sided copying

automatic document feeder (ADF) 250

copy module 51

second side elimination 121

sequence of operations 252

terminology 103

transfer bias adjustments 87

downloading

firmware localization 138

language localization 138

preparing copy module 137

troubleshooting 139

drive belt

tension adjustments 338

drive cable, scanner

routing 347

drive pulses 192

drive signals

belt motor 277, 278

pick-up motor 275, 276

Driver Distribution Center 44

driver PCB, scanner motor

removing 339

drum cartridge

faults 466, 467

drum, photosensitive

condensation 463

faults 474

life span 69

testing 95

troubleshooting 482

drying 165

DSW1

diagrams 145