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Stihl MS 251 Instruction Manual - Page 62

Rope Rotor, 8.6 Starter Rope / Grip

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8.5 Rope Rotor Relieving tension of rewind spring The system will not be under tension if either the starter rope or rewind spring is broken. - Remove the fan housing and the segment, b 8.2 Models with ErgoStart - Remove the ErgoStart, b 8.4 All models 1 2 : Pull out the starter rope (1) about 5 cm and hold the rope rotor (2) steady. - Take three full turns of the rope off the rope rotor. 1 2 2310RA213 TG : Remove the shim (1). Rewind spring must be relaxed. : Carefully remove the rope rotor (2). - The rewind spring may pop out and unwind. - Check the rope rotor and replace if necessary. - Coat bore in rope rotor with STIHL special lubricant, b 14 Installing - Install the pawl(s) and spring clip, b 8.3 - Install the starter rope, b 8.6 - Tension the rewind spring, b 8.7 - Lubricate peg(s) on the pawl(s) with grease, b 14 - Reassemble all other parts in the reverse sequence. 8.6 Starter Rope / Grip - Remove the fan housing and the segment, b 8.2 Models with ErgoStart - Remove the ErgoStart, b 8.4 All models - Relieve tension of rewind spring, b 8.5 The system will not be under tension if the starter rope is broken. - Remove any remaining rope from the rope rotor. Do not shorten the starter rope. 2310RA212 TG 2310RA214 TG - Pull out the rope with the starter grip and slowly release the rope rotor. - Remove the starter rope or remaining rope from the rotor, b 8.6 - Remove the spring clip and pawl(s), b 8.3 1 : Fit the rope rotor on the starter post so that the inner spring loop (arrow) engages the recess (1). The recess in the hub of the rope rotor is the anchor point for the spring. - Fit the cover washer. MS 231, MS 231 C, MS 251, MS 251 C 61

Section	Page
Contents	2
1. Introduction and Safety Precautions	4
1.1 Introduction	4
1.2 Safety Precautions	5
2. Specifications	6
2.1 Engine	6
2.2 Fuel System	6
2.3 Ignition System	6
2.4 Chain Lubrication	6
2.5 Tightening Torques	7
3. Troubleshooting	9
3.1 Clutch	9
3.2 Chain Drive, Chain Brake, Chain Tensioner	10
3.3 Chain Lubrication	12
3.4 Rewind Starter	13
3.5 Ignition System	15
3.6 Carburetor	16
3.7 Engine	19
4. Clutch	20
4.1 Clutch Drum	20
4.2 Clutch	20
5. Chain Brake	21
5.1 Checking Operation	21
5.2 Brake Band	21
5.3 Brake Lever	22
5.4 Brake Lever on Machines with QuickStop Super	25
5.4.1 Adjusting the brake cable	27
5.4.2 Brake cable Removing and Installing	28
5.5 Chain Tensioner	30
5.5.1 Quick Chain Tensioner	31
5.5.2 Chain Catcher	31
5.6 Bar Mounting Stud	32
6. Engine	33
6.1 Muffler	33
6.2 Leakage Test	34
6.2.1 Preparations	34
6.2.2 Vacuum Test	35
6.2.3 Pressure Test	35
6.3 Oil Seals	36
6.3.1 Ignition side	36
6.3.2 Clutch side	37
6.4 Shroud	37
6.5 Engine	38
6.6 Cylinder / Crankshaft	39
6.7 Bearings / Crankshaft	42
6.8 Piston	43
6.9 Piston Rings	45
7. Ignition System	46
7.1 Ignition Timing	46
7.2 Preseparator	46
7.3 Install new ignition module	46
7.4 Testing the Ignition Module	48
7.5 Spark Plug Boot / Ignition Lead	49
7.6 Flywheel	50
7.7 Short Circuit Wire	51
7.7.1 Testing	51
7.7.2 Removing and Installing	51
7.7.3 Ground Wire	54
7.7.4 Contact Spring	54
7.8 Ignition System Troubleshooting	56
8. Rewind Starter	59
8.1 General	59
8.2 Fan housing	59
8.3 Pawls	60
8.4 ErgoStart	61
8.5 Rope Rotor	62
8.6 Starter Rope / Grip	62
8.7 Tensioning the Rewind Spring	63
8.8 Replacing the Rewind Spring	64
9. Servicing the AV System	67
9.1 AV Spring on Oil Tank	67
9.2 AV Spring on Fuel Tank	67
9.3 AV Spring on Handlebar	68
9.3.1 Stop Buffers	69
9.3.2 Buffers on Filter Base	70
9.4 Handlebar	70
10. Control Levers	72
10.1 Master Control Lever	72
10.1.1 Removing and Installing	72
10.2 Throttle Trigger/Lockout Lever	73
10.3 Throttle Trigger/Lockout Lever - QuickStop Super	74
10.3.1 Switch Lever QuickStop Super	75
10.3.2 Lockout Lever - QuickStop Super	76
10.3.3 Choke Rod	77
10.3.4 Throttle Rod	77
11. Chain Lubrication	79
11.1 Pickup Body	79
11.2 Oil Suction Hose	79
11.3 Oil Pump	79
11.4 Valve	81
12. Fuel System	82
12.1 Air Filter	82
12.2 Baffle	82
12.3 Filter Base	82
12.4 Air Guide Shroud	84
12.4.1 Air Guide Shroud - Models with Manual Fuel Pump	86
12.5 Carburetor	89
12.5.1 Leakage Test	90
12.6 Servicing the Carburetor	91
12.6.1 Metering Diaphragm	91
12.6.2 Inlet Needle	91
12.6.3 Pump Diaphragm	92
12.6.4 Lever on Throttle Shaft	93
12.6.5 Adjusting Screws	94
12.7 Adjusting the Carburetor	96
12.7.1 Basic Setting	96
12.7.2 Standard setting	97
12.8 Carburetor Carrier	98
12.9 Intake Manifold	99
12.10 Tank Vent	100
12.10.1 Testing	100
12.10.2 Removing and Installing	101
12.11 Fuel Intake	102
12.11.1 Pickup Body	102
12.11.2 Fuel Hose	102
12.11.3 Fuel Hoses - Manual Fuel Pump	106
12.11.4 Manual Fuel Pump	108
12.11.5 Tank Housing	109
13. Special Servicing Tools	111

Match case Limit results 1 per page

MS 231, MS 231 C, MS 251, MS 251 C

8.5

Rope Rotor

Relieving tension of rewind

spring

The system will not be under

tension if either the starter rope or

rewind spring is broken.

–

Remove the fan housing and the

segment,

8.2

Models with ErgoStart

–

Remove the ErgoStart,

8.4

All models

Pull out the starter rope (1)

about 5 cm and hold the rope

rotor (2) steady.

–

Take three full turns of the rope

off the rope rotor.

–

Pull out the rope with the starter

grip and slowly release the rope

rotor.

–

Remove the starter rope or

remaining rope from the rotor,

8.6

–

Remove the spring clip and

pawl(s),

8.3

2310RA212 TG

Remove the shim (1).

Rewind spring must be relaxed.

Carefully remove the rope

rotor (2).

– The rewind spring may pop out

and unwind.

–

Check the rope rotor and replace

if necessary.

–

Coat bore in rope rotor with

STIHL special lubricant,

Installing

Fit the rope rotor on the starter

post so that the inner spring

loop (arrow) engages the

recess (1).

The recess in the hub of the rope

rotor is the anchor point for the

spring.

–

Fit the cover washer.

2310RA213 TG

2310RA214 TG

–

Install the pawl(s) and spring clip,

8.3

–

Install the starter rope,

8.6

–

Tension the rewind spring,

8.7

–

Lubricate peg(s) on the pawl(s)

with grease,

–

Reassemble all other parts in the

reverse sequence.

8.6

Starter Rope / Grip

–

Remove the fan housing and the

segment,

8.2

Models with ErgoStart

–

Remove the ErgoStart,

8.4

All models

–

Relieve tension of rewind spring,

8.5

The system will not be under

tension if the starter rope is broken.

–

Remove any remaining rope from

the rope rotor.

Do not shorten the starter rope.