Lexmark T620 Service Manual - Page 165

POST incomplete - Stapler cycles several times

Page 165 highlights

4069-5XX/7XX Misalignment of sheets to be stapled. FRU 1 Left Side Bail Assembly 2 Stapler Gearbox Assembly Action Check the left side bail assembly for any signs of binding, missing, or broken parts. Check the stapler gearbox assembly for correct operation. Sheets are transported into output tray but not stapled. FRU 1 Sol 1, Stapler Drive Stapler Assembly Stapler Card Assembly Action Disconnect Sol 1 cable from J5 on the stapler card and measure the resistance of the solenoid across the cable connector. It should measure approximately 48 ohms (when cold). If incorrect, replace the Stapler Gearbox assembly. If correct, replace the stapler card assembly. Stapled Sheets are not transported to the output tray. FRU 1 Sol 2 (Stapler Gearbox Assembly) Stapler Card Assembly Action Disconnect Sol 2 cable from J8 on the stapler card and measure the resistance of the solenoid across the cable connector. It should measure approximately 48 ohms (cold). If incorrect, replace the stapler gearbox assembly. If correct, replace the stapler card assembly. POST incomplete - Stapler cycles several times FRU 1 Stapler Assembly Action Replace the stapler assembly. Note: When replacing the stapler assembly, observe the location of the ground lead from the stapler assembly and the finisher frame, and make sure the ground lead is correctly reattached. (Flag or spring off stapler unit) Will also happen when pin 7 of J3 open. Diagnostic Information 2-137

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Diagnostic Information
2-137
4069-5XX/7XX
Misalignment of sheets to be stapled.
Sheets are transported into output tray but not stapled.
Stapled Sheets are not transported to the output tray.
POST incomplete - Stapler cycles several times
FRU
Action
1
Left Side Bail Assembly
Check the left side bail assembly for any
signs of binding, missing, or broken parts.
2
Stapler Gearbox Assembly
Check the stapler gearbox assembly for
correct operation.
FRU
Action
1
Sol 1, Stapler Drive
Stapler Assembly
Stapler Card Assembly
Disconnect Sol 1 cable from J5 on the
stapler card and measure the resistance of
the solenoid across the cable connector. It
should measure approximately 48 ohms
(when cold). If incorrect, replace the Stapler
Gearbox assembly. If correct, replace the
stapler card assembly.
FRU
Action
1
Sol 2 (Stapler Gearbox
Assembly)
Stapler Card Assembly
Disconnect Sol 2 cable from J8 on the
stapler card and measure the resistance of
the solenoid across the cable connector. It
should measure approximately 48 ohms
(cold). If incorrect, replace the stapler
gearbox assembly. If correct, replace the
stapler card assembly.
FRU
Action
1
Stapler Assembly
Replace the stapler assembly.
Note:
When replacing the stapler assembly,
observe the location of the ground lead from
the stapler assembly and the finisher frame,
and make sure the ground lead is correctly
reattached.
(Flag or spring off stapler unit)
Will also happen when pin 7 of J3 open.