Epson R260 Service Manual - Page 99

EPSON Stylus Photo R260/R265/R270, R360/R380/R390

Revision B

Disassembly/Assembly

Disassembly of the Printer Mechanism

100

4.5.9

EJ Frame Assy

Parts/Components need to be removed in advance

All exterior parts/ All control boards / Middle Housing / Printer Mechanism / CR Scale

/ APG Unit

Removal procedure

1.

Move the CR Unit to the HP side.

Figure 4-126.

Moving the CR Unit

2.

Peel off the acetate tape, and disengage the Head FFC from the hook, peel off

the two double-sided tapes and remove the Head FFC from the Front Frame.

Figure 4-127.

Removing the Head FFC

Lubrication is required. See the page given below for the

lubrication information.

"6.1.3 Lubrication (p.131)"

When installing the CR Motor, install it so that the print side

faces upwards.

Figure 4-125.

Reinstalling the CR Motor

Tighten the screws in the order given in

Fig.4-124

.

When installing the Timing Belt, make sure that it is not

twisted and the lumpy side faces inward.

Routing of the CR Motor/PE Sensor cables

Route the cables as described below referring to the

Fig.4-123

.

1. Wrap the CR Motor Cable together with the PE Sensor Cable

with the 20mm-length acetate tape at the (1) position.

2. Align the center of the taped portion with the center of the

hook (1), then wrap the cables at another two positions each

with 20 mm-length acetate tape so that the center of the each

taped portion comes to the center of hook (2) and (3)

respectively.

3.

Secure the taped cables with the (1) (2) (3) hooks so that the PE

Sensor Cable faces inward.

Route the PE Sensor Cable on the left side of the printer

referring to the page below.

“Routing of the APG and PE Sensor Cables.” (p.102)

Route the PF Motor cables on the left side of the printer

referring to the page below.

“Routing of the PF Motor cables” (p.103)

A

D

J

U

S

T

M

E

N

T

R

E

Q

U

I

R

E

D

Whenever the CR Motor is replaced, the required adjustments

must be carried out.

See “Table 5-4. Adjustment Items (p.116)” in Chapter 5

C

A

U

T

I

O

N

Take extra care to avoid injury from sharp metal edges. Before

starting, see the page given below to check the dangerous edges.

•

“4.1.8 Sharp Metal Edges (Danger!)” (p.62)

C

H

E

C

K

P

O

I

N

T

Refer to the Orientation Definition below for the directions

indicated in the following procedures.

•

“4.1.6 Orientation Definition (p.61)”

CR Unit

Double-sided tape

Head FFC

Acetate Tape Position

Hook

[Rear side]

Section	Page
Cover Page-Service	1
Product description	7
1.1 Overview	8
1.1.1 Differences between R260/265/270 and R360/380/390	8
1.2 Basic Specifications	9
1.2.1 Printing	9
1.2.2 Interfaces	10
1.3 Standalone Printing (R360/R380/R390 only)	12
1.3.1 Direct Print of Still Images	12
1.3.2 Direct Print of Movie Frames	13
1.4 Backup Function (R360/R380/R390 only)	14
1.5 CD/DVD Print (R360/R380/R390 only)	17
1.6 Operation Panel	18
1.6.1 Operation Panel	18
1.6.2 Indicator (LED)	19
1.7 Specifications Common to the Models	20
1.7.1 Electric Specifications	20
1.7.2 Environmental Condition	20
1.7.3 Durability	20
1.7.4 Noise Level	20
1.7.5 Dimensions	21
Operating Principles	22
2.1 Overview	23
2.1.1 Printer Mechanism	23
2.1.2 Motors & Sensors	24
2.2 Electrical Circuit Operating Principles	25
2.2.1 Main Features	25
2.2.2 Components of Control Boards	26
2.2.3 Circuit Block Diagram	27
2.3 Banding Reduction System (BRS) / Paper Feed Amount Profile Correction (PFP)	29
Troubleshooting	30
3.1 Overview	31
3.1.1 Troubleshooting on Motors and Sensors	31
3.2 Error/Warning Indications	32
3.2.1 Error Indication Method	32
3.3 Troubleshooting by Error Message	35
3.3.1 Troubleshooting Problems with Error Messages	35
3.4 Troubleshooting by Symptom	47
3.4.1 Problems in Printing Operation	47
3.4.2 Power Problems	52
3.4.3 Ink-related Problems	52
3.4.4 Problems with Interfaces	54
Disassembly/Assembly	55
4.1 Overview	56
4.1.1 Precautions	56
4.1.2 Tools	57
4.1.3 Screws	57
4.1.4 Work Completion Checklist	58
4.1.5 Required Preparation before Disassembly	60
4.1.6 Orientation Definition	60
4.1.7 How to Unlock the Carriage	61
4.1.8 Sharp Metal Edges (Danger!)	61
4.1.9 Differences in Disassembly Procedure by Model	62
4.1.10 Disassembly/Assembly Procedures	63
4.2 Removing Exterior Parts/Components	64
4.2.1 Paper Support	64
4.2.2 Printer Cover	64
4.2.3 Front Cover	65
4.2.4 Right Housing / Left Housing / USB Housing	65
4.2.5 Upper Housing	67
4.2.6 Panel Unit	68
4.2.7 EMI Frame / Waste Ink Tray	69
4.2.8 Right Front Housing / Left Front Housing	71
4.2.9 Front Housing	72
4.3 Removing Control Boards	75
4.3.1 Removing the USB Board (R260/R265/R270 only)	75
4.3.2 Removing the Main Board Unit	77
4.3.3 Disassembling the Main Board Unit	79
4.3.4 Removing the Card Board (R360/R380/R390 only)	81
4.3.5 Disassembling the Panel Unit	82
4.3.6 Middle Housing	85
4.4 Removing the Printer Mechanism	86
4.4.1 Removing the Printer Mechanism	86
4.5 Disassembly of the Printer Mechanism	88
4.5.1 CR Scale	88
4.5.2 APG Unit	89
4.5.3 Printhead	90
4.5.4 Waste Ink Pad	93
4.5.5 P/S Assy	93
4.5.6 Stacker Assy	94
4.5.7 Ink System	96
4.5.8 CR Motor	98
4.5.9 EJ Frame Assy	99
4.5.10 PF Encoder / PF Scale / PF Motor	101
4.5.11 ASF Unit	103
4.5.12 CR Unit	104
4.5.13 Upper Paper Guide	107
4.5.14 Front Paper Guide Assy/APG Sensor Assy	108
4.5.15 CDR Guide Detection Assy	110
Adjustment	111
5.1 Adjustment Items and Overview	112
5.1.1 Servicing Adjustment Item List	112
5.1.2 Replacement Part Adjustment Items	115
5.2 Adjustment by Using Adjustment Program	117
5.2.1 Top Margin Adjustment	117
5.2.2 Head angular adjustment	117
5.2.3 Bi-D Adjustment	118
5.2.4 PW Adjustment/First Dot Adjustment	119
5.2.5 PF Adjustment	120
5.2.6 PG Adjustment	121
5.3 Banding Reduction System (BRS) Adjustment/ Paper Feed Amount Profile (PFP) Correction	123
5.3.1 Overview	123
5.3.2 Adjustment Procedure	124
Maintenance	128
6.1 Overview	129
6.1.1 Cleaning	129
6.1.2 Service Maintenance	129
6.1.3 Lubrication	130
Appendix	136
7.1 Exploded Diagram / Parts List	137

Epson R260 Service Manual - Page 99

EJ Frame Assy, Wrap the CR Motor Cable together with the PE Sensor Cable

Page 99 highlights