Lexmark T632 Service Manual - Page 124
Staple Jam - Check Stapler displays., installed and cannot clear message
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4060-xxx 281 Paper Jam-paper jams into stapler output bin. FRU 1 Center stapler bail 2 Upper exit shaft assembly Lower exit shaft assembly Exit shaft bearings Action Check the center stapler bail for broken parts and that the bail moves freely on the upper exit shaft assembly. Check the upper and lower shaft assembly for wear, binds, or damage. Check the exit shaft bearings for damage or binding. 282 Staple Jam - Check Stapler displays. FRU 1 Stapler assembly Action Check the stapler assembly for broken or damaged parts. POST incomplete-Insert Stapler Cartridge displays (cartridge holder is installed and cannot clear message) When this failure occurs, the following may also occur in the order shown: • Insert Staple Cartridge displayed. The stapler assembly may cycle or fire a few times. • 282 Stapler Jam displayed. The stapler assembly may try to cycle or fire. • 990 Service - Check Bin 1 displayed. FRU 1 Stapler cartridge holder Stapler assembly 2 Stapler to stapler board (J3) cable Action Before proceeding with the service check, gently try to remove the stapler cartridge holder from the stapler assembly. If the holder is jammed in the stapler assembly: 1. Turn the printer off and remove the right side cover. Use care when removing the cover as the right side door switch and cable assembly are easily damaged. Do not allow the right side cover to hang by the switch and cable assembly. 2. Disconnect the 10 pin cable from the stapler assembly. 3. Hold the stapler assembly with one hand while removing the three screws from the assembly. The assembly is heavy and easy to drop. 4. Check the stapler assembly for damaged or broken parts. Check the flag and spring assembly on the front of the stapler assembly to see if the flag or spring are broken or missing. If any problem is found, replace the stapler assembly. If no problem is found, continue with step 5. 5. Carefully cycle the large gear on the side of the stapler assembly and try to free the cartridge holder assembly. Note: Look for staples jammed at the throat of the cartridge holder and remove any that are found. Gently try to remove the cartridge holder from the stapler assembly. It may be necessary to manually cycle the large gear on the side of the stapler assembly to release the cartridge holder. 6. Reinstall the stapler assembly with a new stapler cartridge holder and staples. Run the Finisher Feed Test to check the option. If the problem continues, go to step 2. Check the continuity of the cable. If a problem is found, replace the cable. 2-90 Service Manual