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HP 5100 Service Manual - Page 293

Table 88. Alphabetical parts list continued, Description, Part number, and Screw, TP

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Q1860-90918 Table 88. Alphabetical parts list (continued) Description Part number Toner cartridge engagement arm RB2-1856-040CN Screw, TP, M3x6 XA9-0267-000CN Main motor RH7-1428-000CN 250-sheet universal tray RG5-7188-030CN Plate, length adjustment RB2-2023-000CN Separation pad (does not include spring) RF5-4120-000CN Spring, separation pad RS5-2439-000CN Registration roller assembly RG5-4916-000CN Paper feed roller assembly RG5-7084-000CN Lever, registration sensor RB2-1807-000CN Spring, registration sensor RB2-1808-000CN Paper feed belt assembly RG5-4914-000CN Large feed belt RB2-1887-000CN Small paper feed belts RB2-1888-000CN Transfer roller bushing cover (right) RB2-1905-000CN Paper pick up roller assembly (Tray 2) RG5-3521-020CN Pickup roller 250-sheet trays RB2-1821-020CN Upper delivery assembly RG5-3542-090CN Lever, bin-full RB2-1980-000CN Gear, delivery roller RS6-0357-000CN Transfer roller RG9-1542-000CN Cable (fuser ac) RG5-3561-000CN Cable (scanner) RG5-7072-000CN Laser/scanner assembly Q1860-69004 Screw, M4x16, with washer XA9-0838-000CN Transfer guide assembly RF5-4118-000CN Pad assembly RF5-4117-000CN Door switch RB2-1732-000CN Door switch spring RB2-1739-000CN Roller, lower-back delivery RB1-6251-000CN Roller spring, lower-back delivery RB2-2076-000CN Clutch, feed rollers RH7-5346-000CN Roller holder, top delivery RB2-1997-000CN Roller 1, face-down guide RG9-1337-000CN Roller spring, top delivery RS5-2225-020CN Roller 2, face-down guide RB2-1998-000CN Registration roller assembly RG5-4916-000CN E-ring XD2-1100-322CN Pickup roller assembly, Tray 1 RG5-3519-020CN Roller, Tray 1 pickup RB2-1820-020CN Power inlet assembly RG5-3545-000CN Pickup shaft bushing-trays 1 and 2 RB1-6179-000CN Shutter lever RF5-2421-000CN On/off switch RB2-1744-000CN Paper guide RB2-1780-000CN Tray 1 and 2 pickup shaft left bushing RS5-1392-000CN Tray 2 spring RB1-2190-000CN Figure and page Figure 174 on page 278 Figure 174 on page 278 Figure 174 on page 278 Figure 173 on page 277 Figure 173 on page 277 Figure 173 on page 277 Figure 173 on page 277 Figure 172 on page 276 Figure 171 on page 275 Figure 171 on page 275 Figure 171 on page 275 Figure 170 on page 274 Figure 170 on page 274 Figure 170 on page 274 Figure 170 on page 274 Figure 169 on page 273 Figure 169 on page 273 Figure 168 on page 272 Figure 168 on page 272 Figure 168 on page 272 Figure 167 on page 271 Figure 167 on page 271 Figure 167 on page 271 Figure 167 on page 271 Figure 167 on page 271 Figure 166 on page 270 Figure 166 on page 270 Figure 166 on page 270 Figure 166 on page 270 Figure 166 on page 270 Figure 166 on page 270 Figure 166 on page 270 Figure 166 on page 270 Figure 166 on page 270 Figure 166 on page 270 Figure 166 on page 270 Figure 166 on page 270 Figure 166 on page 270 Figure 165 on page 268 Figure 165 on page 268 Figure 165 on page 268 Figure 165 on page 268 Figure 165 on page 268 Figure 165 on page 268 Figure 165 on page 268 Figure 165 on page 268 Figure 165 on page 268 8 Parts and diagrams 291

Section	Page
Contents	5
Figures	11
Tables	15
Printer description	17
Overview	17
Printer features	18
Printer information	19
Identification	21
Model and serial numbers	21
Site requirements	22
Environmental and power requirements	22
Space requirements	23
Paper specifications	27
Supported types of paper	28
Guidelines for using paper	29
Labels	31
Transparencies	31
Vellum	31
Envelopes	31
Card stock and heavy paper	33
Safety information	34
Laser safety statement	34
Canadian DOC regulations	34
FCC regulations	34
Laser statement for Finland	35
Luokan 1 laserlaite	35
Material Safety Data Sheet	35
Environmental product stewardship	36
Service approach	37
Overview	37
Regulatory information	38
Service approach	38
Parts and supplies	38
Warranty	38
Limited warranty for the print cartridge	38
Service and support	39
Worldwide service and support offices	40
Printer operation	43
Overview	43
Using the control panel	44
Control panel layout	44
Control panel lights	44
Control panel keys	45
Settings and defaults	46
Control panel menus	47
Private/stored jobs menu	48
Information menu	49
Paper-handling menu	50
Print-quality menu	52
Printing menu	53
Configuration menu	55
I/O menu	57
EIO menu (HP LaserJet 5100tn and 5100dtn printers)	58
Resets menu	60
Service mode	61
Service menu	61
Setting the page count, maintenance count, and serial number	62
Cold reset paper size	64
Diagnostics	64
Clear event log	64
Testing the printer	65
Resetting the printer	65
Cold reset	65
Clearing NVRAM	65
Initializing the hard disk	65
System configuration	66
MS-DOS system configuration	66
Parallel MS-DOS commands	66
Printer I/O configuration	66
Parallel menu	66
Printer maintenance	67
Overview	67
Cleaning the printer and accessories	68
Cleaning spilled toner	69
Preventive maintenance	70
Reset maintenance count	70
Expected life of components	70
Functional information	71
Overview	71
Printer subsystems	73
Power supply system	74
Ac/dc power distribution	74
Overcurrent overvoltage protection	75
High-voltage power distribution	76
Toner-cartridge detection	77
Dc controller system	77
Laser and scanner drive	78
Paper-motion monitoring and control	78
Solenoids, sensors, clutches, and switches	78
Engine test	78
Motors	79
Formatter system	80
PowerSave	80
Resolution Enhancement technology	80
EconoMode	81
Input/output	81
CPU	81
Printer memory	82
Memory Enhancement technology	82
Page protect	83
PJL	83
PML	83
Control panel	83
Image-formation system	84
Toner cartridge	85
Photosensitive drum	86
Writing the image	88
Developing the image	89
Transferring the image	90
Image fusing/variable fusing temperature	91
Paper feed system	93
Clutches and sensors	94
Printing from Tray 1	94
Printing from Tray 2	95
Printing from the optional 500-sheet and 250sheet Trays	97
Paper jam	99
Duplexer	100
Paper jam in the duplexer	102
Basic sequence of operation	103
Removing and replacing parts	107
Overview	107
User-installable accessories	109
Memory upgrade	109
Checking memory installation	111
Installing EIO cards or mass-storage devices	112
Paper-handling accessories	112
Before you begin	113
Replacing printer parts	113
Removing loose toner	113
Required tools	113
Parts removal order	114
Covers	115
Rear door and rear output bin	115
Fuser	116
Top cover	117
Control panel overlay and control panel	119
Toner cartridge door assembly	121
Front cover and Tray 1	122
Front cover pins	123
Face-down cover	124
Left and right side covers	125
Tray 1 inner cover	126
Right and left corner covers	128
Internal assemblies	129
Transfer-roller assembly	130
Paper-handling PCA	133
Main gear assembly	136
Pickup gear assembly	138
Tray 1 pickup solenoid	139
Fan	140
Formatter assembly	141
Tray 1 roller	142
Tray 1 separation pad	143
Tray 2 pickup roller	144
Tray 2 separation pad	145
Paper-feed roller assembly	146
Dc controller and power supply	148
Paper-feed belt assembly	150
Tray 1 shaft	152
Tray 2 shaft	154
Tray 1 lift plate	156
Paper guide	157
Top-of-page sensor	158
Face-down bin-full sensor lever	159
Accessory interface connector	160
Registration assembly	161
Upper delivery assembly	163
Delivery roller	164
Laser/scanner assembly	166
Main motor	167
Toner cartridge guides	168
Power inlet assembly	169
Optional 250-sheet feeder	170
Separation pad	170
Pickup roller	171
Sensing flag	172
Control PCA	173
Paper-size spring assembly	175
Optional 500-sheet feeder	176
Covers and base frame	176
Tray indicator assembly	178
Left front corner cover installation	179
500-sheet feeder feed roller	180
500-sheet feeder pickup roller	181
500-sheet feeder PCAs	182
500-sheet feeder power connector	183
500-sheet feeder separation roller	184
Troubleshooting	185
Overview	185
Troubleshooting process	186
Troubleshooting process flow	187
Troubleshooting the printing system	189
Preliminary operating checks	189
Power on	190
Engine test	192
Display	192
Event log	193
Printer messages	195
General paper-path troubleshooting	204
Information pages	206
Image quality	209
Image system troubleshooting	226
Interface troubleshooting	227
Reference diagrams	229
Locations of components	229
Sensors and signals	238
Dccontroller inputs and outputs	254
Parts and diagrams	259
Overview	259
Ordering parts and supplies, and getting support	261
Related documentation and software	261
Support	261
Ordering parts	261
Ordering consumables	261
Accessories and supplies	262
Common hardware and replacement cables	263
Diagrams and parts lists	264
Alphabetical parts list	292
Numerical parts list	296
Index	301
Numerics	301
A	301
B	302
C	302
D	303
E	303
F	304
G	305
H	305
I	305
J	305
K	306
L	306
M	306
N	307
O	307
P	307
Q	308
R	308
S	309
T	310
U	311
V	311

Match case Limit results 1 per page

Q1860-90918

8 Parts and diagrams

291

Toner cartridge engagement arm

RB2-1856-040CN

Figure 174 on page 278

Screw, TP, M3x6

XA9-0267-000CN

Figure 174 on page 278

Main motor

RH7-1428-000CN

Figure 174 on page 278

250-sheet universal tray

RG5-7188-030CN

Figure 173 on page 277

Plate, length adjustment

RB2-2023-000CN

Figure 173 on page 277

Separation pad (does not include spring)

RF5-4120-000CN

Figure 173 on page 277

Spring, separation pad

RS5-2439-000CN

Figure 173 on page 277

Registration roller assembly

RG5-4916-000CN

Figure 172 on page 276

Paper feed roller assembly

RG5-7084-000CN

Figure 171 on page 275

Lever, registration sensor

RB2-1807-000CN

Figure 171 on page 275

Spring, registration sensor

RB2-1808-000CN

Figure 171 on page 275

Paper feed belt assembly

RG5-4914-000CN

Figure 170 on page 274

Large feed belt

RB2-1887-000CN

Figure 170 on page 274

Small paper feed belts

RB2-1888-000CN

Figure 170 on page 274

Transfer roller bushing cover (right)

RB2-1905-000CN

Figure 170 on page 274

Paper pick up roller assembly (Tray 2)

RG5-3521-020CN

Figure 169 on page 273

Pickup roller 250-sheet trays

RB2-1821-020CN

Figure 169 on page 273

Upper delivery assembly

RG5-3542-090CN

Figure 168 on page 272

Lever, bin-full

RB2-1980-000CN

Figure 168 on page 272

Gear, delivery roller

RS6-0357-000CN

Figure 168 on page 272

Transfer roller

RG9-1542-000CN

Figure 167 on page 271

Cable (fuser ac)

RG5-3561-000CN

Figure 167 on page 271

Cable (scanner)

RG5-7072-000CN

Figure 167 on page 271

Laser/scanner assembly

Q1860-69004

Figure 167 on page 271

Screw, M4x16, with washer

XA9-0838-000CN

Figure 167 on page 271

Transfer guide assembly

RF5-4118-000CN

Figure 166 on page 270

Pad assembly

RF5-4117-000CN

Figure 166 on page 270

Door switch

RB2-1732-000CN

Figure 166 on page 270

Door switch spring

RB2-1739-000CN

Figure 166 on page 270

Roller, lower-back delivery

RB1-6251-000CN

Figure 166 on page 270

Roller spring, lower-back delivery

RB2-2076-000CN

Figure 166 on page 270

Clutch, feed rollers

RH7-5346-000CN

Figure 166 on page 270

Roller holder, top delivery

RB2-1997-000CN

Figure 166 on page 270

Roller 1, face-down guide

RG9-1337-000CN

Figure 166 on page 270

Roller spring, top delivery

RS5-2225-020CN

Figure 166 on page 270

Roller 2, face-down guide

RB2-1998-000CN

Figure 166 on page 270

Registration roller assembly

RG5-4916-000CN

Figure 166 on page 270

E-ring

XD2-1100-322CN

Figure 166 on page 270

Pickup roller assembly, Tray 1

RG5-3519-020CN

Figure 165 on page 268

Roller, Tray 1 pickup

RB2-1820-020CN

Figure 165 on page 268

Power inlet assembly

RG5-3545-000CN

Figure 165 on page 268

Pickup shaft bushing—trays 1 and 2

RB1-6179-000CN

Figure 165 on page 268

Shutter lever

RF5-2421-000CN

Figure 165 on page 268

On/off switch

RB2-1744-000CN

Figure 165 on page 268

Paper guide

RB2-1780-000CN

Figure 165 on page 268

Tray 1 and 2 pickup shaft left bushing

RS5-1392-000CN

Figure 165 on page 268

Tray 2 spring

RB1-2190-000CN

Figure 165 on page 268

Table 88. Alphabetical parts list (continued)

Description

Part number

Figure and page