Lexmark C782 Service Manual - Page 108

sheet drawer option, Output expander, For 990.01 Service Error-Tray

Page 108 highlights

5061 500-sheet drawer option For 990.01 Service Error-Tray x, x=Tray 2, 3, or 4, this is the tray that has a problem or needs service. Note: Verify the autoconnect housing is correctly snapped into the printer and all options and is plugged into the system board correctly. Step 1 2 3 Actions and questions Make sure the autocompensator cable is correctly installed at the tray system board. Is the cable correctly installed? Make sure the drive assembly cable is connected correctly to the tray system board. Is the cable correctly installed? Check for worn or broken parts in the autocompensator and drive assemblies. Are any parts worn, broken, or damaged? Yes Go to step 2 Go to step 3 Replace the assembly that has the defective parts. No Install the cable correctly. Install the cable correctly. Replace the FRUs in the following order: 1. Electronic/ size sensing assembly. 2. Autocompensator assembly. 3. Drive Assembly. Output expander Step 1 2 3 Actions and questions Mechanical linkage/DC motor assembly-Make sure the DC motor cable connector is installed at J4 on the output expander control board. Is the cable connected correctly? Resistance check-Disconnect J4 from the option board, and check the resistance of the motor on the cable connector between J4-1 and J4-2. The resistance should measure between 115 and 135 ohms. Is the resistance correct? DC motor-Check between J4-1 and between J4-2 and the case of the DC motor for shorts. Is the DC motor shorted? Note: If the DC motor is shorted, the system board may be damaged. Yes Go to step 2 Go to step 3 No Reseat the cable, and recheck for correct operation of the option. Replace the mechanical linkage/DC motor assembly. Replace the mechanical linkage/DC motor assembly. Go to step 4 2-66 Service Manual

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2-66
Service Manual
5061
500-sheet drawer option
For 990.01 Service Error—Tray
x
,
x
=Tray 2, 3, or 4, this is the tray that has a problem or needs service.
Note:
Verify the autoconnect housing is correctly
snapped
into the printer and all options and is plugged into the
system board correctly.
Output expander
Step
Actions and questions
Yes
No
1
Make sure the autocompensator cable is correctly
installed at the tray system board.
Is the cable correctly installed?
Go to step 2
Install the cable
correctly.
2
Make sure the drive assembly cable is connected
correctly to the tray system board.
Is the cable correctly installed?
Go to step 3
Install the cable
correctly.
3
Check for worn or broken parts in the autocompensator
and drive assemblies.
Are any parts worn, broken, or damaged?
Replace the
assembly that
has the defective
parts.
Replace the
FRUs in the
following order:
1. Electronic/
size sensing
assembly.
2. Autocom-
pensator
assembly.
3. Drive
Assembly.
Step
Actions and questions
Yes
No
1
Mechanical linkage/DC motor assembly—Make sure
the DC motor cable connector is installed at J4 on the
output expander control board.
Is the cable connected correctly?
Go to step 2
Reseat the cable,
and recheck for
correct operation
of the option.
2
Resistance check—Disconnect J4 from the option
board, and check the resistance of the motor on the
cable connector between J4-1 and J4-2. The
resistance should measure between 115 and 135
ohms.
Is the resistance correct?
Go to step 3
Replace the
mechanical
linkage/DC motor
assembly.
3
DC motor—Check between J4-1 and between J4-2
and the case of the DC motor for shorts.
Is the DC motor shorted?
Note
: If the DC motor is shorted, the system board
may be damaged.
Replace the
mechanical
linkage/DC motor
assembly.
Go to step 4