Lexmark C782 Service Manual - Page 91

xx paper jam service check, Actions and questions, Warning

Page 91 highlights

5061 271.xx paper jam service check Output bin Note: Before proceeding with this service check, run the Output Bin x Sensor Test and check for the failing sensor. Sensor Tests: XNF F P Near Full (Upper part of sensor assembly) Full (Lower part of sensor assembly) Pass Thru Sensor Step 1 2 3 4 Actions and questions DC motor cable connection-Make sure the DC motor connector is correctly installed at J4 on the output expander option board. Is the cable installed correctly? DC motor mechanical linkage assembly-Check the resistance of the motor on the cable connector. Check the resistance between J4-1 and J4-2. The resistance measures between 115 ohms and 135 ohms. Is the resistance correct? DC motor mechanical linkage assembly-Check for continuity between J4-1 and J4-2 and the case of the motor. It measures infinity. Is there continuity between J4-1 or J4-2 and the case of the motor? Note: If the motor is shorted from either J4-1 or J4-2 and the case of the motor, it may be necessary to replace the output expander control board. Output expander board-Disconnect the motor cable from J4, and check the voltages at J4 on the board. Note: All voltages are approximate values: J4-Motor cable (motor idle) J4-1 +24 V dc J4-2 +24 V dc J4-5 +5 V dc J4-6 +5 V dc Warning: Be careful not to short to adjacent pins on the connector. Are the voltages correct? Yes Go to step 2 Go to step 3 Replace the DC motor mechanical linkage assembly. Replace the DC motor mechanical linkage assembly. No Install the cable correctly. Replace the DC motor mechanical linkage assembly. Go to step 4 Replace the output expander control board. Diagnostic information 2-49

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Diagnostic information
2-49
5061
271.xx paper jam service check
Output bin
Note:
Before proceeding with this service check, run the Output Bin
x
Sensor Test and check for the failing
sensor.
Sensor Tests:
XNF
Near Full (Upper part of sensor assembly)
F
Full (Lower part of sensor assembly)
P
Pass Thru Sensor
Step
Actions and questions
Yes
No
1
DC motor cable connection—Make sure the DC motor
connector is correctly installed at J4 on the output
expander option board.
Is the cable installed correctly?
Go to step 2
Install the cable
correctly.
2
DC motor mechanical linkage assembly—Check the
resistance of the motor on the cable connector. Check
the resistance between J4-1 and J4-2. The resistance
measures between 115 ohms and 135 ohms.
Is the resistance correct?
Go to step 3
Replace the DC
motor
mechanical
linkage
assembly.
3
DC motor mechanical linkage assembly—Check for
continuity between J4-1 and J4-2 and the case of the
motor. It measures infinity.
Is there continuity between J4-1 or J4-2 and the case
of the motor?
Note
: If the motor is shorted from either J4-1 or J4-2
and the case of the motor, it may be necessary to
replace the output expander control board.
Replace the DC
motor
mechanical
linkage
assembly.
Go to step 4
4
Output expander board—Disconnect the motor cable
from J4, and check the voltages at J4 on the board.
Note
: All voltages are approximate values:
Warning:
Be careful not to short to adjacent pins on
the connector.
Are the voltages correct?
Replace the DC
motor
mechanical
linkage
assembly.
Replace the
output expander
control board.
J4—Motor cable (motor idle)
J4-1
+24 V dc
J4-2
+24 V dc
J4-5
+5 V dc
J4-6
+5 V dc