Lexmark W820 Service Manual - Page 203

4025-Finisher Removal 1. Remove the Cartridge. 2. Remove the Bottle Assembly-Dust. 3. Remove the Cover-Jogging. 4. Remove the Cover-Top, Front and Cover-Top, Rear. 5. Remove the Cover-Rear. 6. Remove the Cover-Open, Front, Cover-Front and Kit Stud Cover. 7. Remove the Stapler Assembly. 8. Remove the Inner Cover. 9. Remove six screws that secure the Cover Upper Left Assembly to the frame of the Finisher, and remove the Cover Upper Left Assembly. (Figure 1) 10. Remove the Latch Assembly and Switch Docking. 11. Unplug the connector (CN 8) of the Harness Motor from the Motor Assembly-MP8. (Figure 2) 12. Unplug the connector (P/J 1D) of the Harness Middle Stapler from the Cable-Flat. (Figure 2) 13. Unclamp the harness at two places on the rear of the larger frame of the stapler. (Figure 2) 14. Remove two Screws on the lower side of the Stapler Assembly, which secure to the Finisher frame, from the Stapler Assembly. (Figure 3) WARNING: In the following steps, the Stapler Assembly is not secured. Support it from the lower side with your hand so that it does not drop. 15. Remove two Screw that secure to the Finisher from the Stapler Assembly. (Figure 3) 16. Lift the front of the Stapler Assembly a little, and shift them a little toward the front. (Figure 4) 17. Moving the rear of the Stapler Assembly to the left of the Finisher, and remove the Stapler Assembly. 18. On the left of the Finisher, insert the Stapler Assembly with the front facing the Finisher. 19. Protrude the front of the Stapler Assembly a little from the front frame of the Finisher, and align the rear of the Stapler Assembly with the mounting position on the rear of the Finisher. 20. Align the front of the Stapler Assembly with the mounting position on the front of the Finisher. (Figure 4) 21. Secure the Stapler Assembly to the Finisher frame with four screws. (Figure 3) 22. Plug the connector (P/J 1D) of the Harness Middle Stapler to the Cable-Flat. (Figure 2) Removal and Replacement Procedures 4-95