Lexmark W820 Service Manual - Page 94

No Paper Sensor, Assembly Removal, on Motor Assembly-MP2, Removal, PWB Assembly

Page 94 highlights

4025-Finisher 985 - Error Code Service Check Logic control sensed that the Shift Roller failed. Step Actions and Questions Yes No 1 SENSOR TEST Go to step 3 Go to step 2 Enter Diagnostics and check the Shift Roller HP Sensor function. Insert then remove a sheet of paper into the sensor. Does the Operator Panel LCD change between OP and CL as you insert then remove the paper? 2 SHIFT ROLLER HP SENSOR Problem Go to step 6 Replace the Shift Roller HP Sensor. Go to "No Paper Sensor solved Assembly Removal" on page 4-136. Enter Diagnostics and check the Shift Roller HP Sensor function. Insert then remove a sheet of paper into the sensor. Does the Operator Panel LCD change between OP and CL as you insert then remove the paper? 3 MOTOR TEST Go to step 5 Go to step 4 Enter Diagnostics and select Output Bin Tests. Select Feed Test, Output Bin 2 to feed paper through the Finisher. Does the Shift Motor test ok? 4 SHIFT MOTOR Problem Go to step 6 Replace the Shift Motor. Go to "Motor Assembly-MP2 solved Removal" on page 4-77. Enter Diagnostics and check the Shift Motor function. Does the Shift Motor test ok? 5 DRIVE TRAIN INSPECTION Go to step 6 Replace the Inspect the drive train, including belts, gears, and levers of the entire Shift Roller Assembly. damaged FRUs Does the entire drive train of the Shift Roller assembly appear to be in good condition, with no damaged or slipping gears and no broken levers? 6 FINISHER MAIN BOARD Problem Go to step 7 Replace the Finisher Main Board. Go to "PWB Assembly- solved Main Removal" on page 4-132. Enter Diagnostics and select Output Bin Tests. Select Feed Test, Output Bin 2 to feed paper through the Finisher. Does the Sensor and/or Motor test ok? 7 MCU BOARD Problem Go to step 8 Replace the MCU Board. Refer to the Printer Service Manual. solved Enter Diagnostics and check the Shift Roller HP Sensor and/or Shift Motor function. Does the Sensor and/or Motor test ok? 2-34 Service Manual

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2-34
Service Manual
4025-Finisher
985 - Error Code Service Check
Logic control sensed that the Shift Roller failed.
Step
Actions and Questions
Yes
No
1
SENSOR TEST
Enter Diagnostics and check the Shift Roller HP Sensor
function. Insert then remove a sheet of paper into the sensor.
Does the Operator Panel LCD change between OP and CL
as you insert then remove the paper?
Go to step 3
Go to step 2
2
SHIFT ROLLER HP SENSOR
Replace the Shift Roller HP Sensor. Go to
No Paper Sensor
Assembly Removal
on page 4-136
. Enter Diagnostics and
check the Shift Roller HP Sensor function. Insert then remove
a sheet of paper into the sensor.
Does the Operator Panel LCD change between OP and CL
as you insert then remove the paper?
Problem
solved
Go to step 6
3
MOTOR TEST
Enter Diagnostics and select Output Bin Tests. Select Feed
Test, Output Bin 2 to feed paper through the Finisher.
Does the Shift Motor test ok?
Go to step 5
Go to step 4
4
SHIFT MOTOR
Replace the Shift Motor. Go to
Motor Assembly-MP2
Removal
on page 4-77
. Enter Diagnostics and check the
Shift Motor function.
Does the Shift Motor test ok?
Problem
solved
Go to step 6
5
DRIVE TRAIN INSPECTION
Inspect the drive train, including belts, gears, and levers of the
entire Shift Roller Assembly.
Does the entire drive train of the Shift Roller assembly
appear to be in good condition, with no damaged or
slipping gears and no broken levers?
Go to step 6
Replace the
damaged
FRUs
6
FINISHER MAIN BOARD
Replace the Finisher Main Board. Go to
PWB Assembly-
Main Removal
on page 4-132
. Enter Diagnostics and select
Output Bin Tests. Select Feed Test, Output Bin 2 to feed paper
through the Finisher.
Does the Sensor and/or Motor test ok?
Problem
solved
Go to step 7
7
MCU BOARD
Replace the MCU Board. Refer to the Printer Service Manual.
Enter Diagnostics and check the Shift Roller HP Sensor and/or
Shift Motor function.
Does the Sensor and/or Motor test ok?
Problem
solved
Go to step 8