Lexmark W820 Service Manual - Page 88

Does the Operator Panel LCD change between OP and CL as, Compiler Roll, and Roll Shaft Removal

Page 88 highlights

4025-Finisher Step Actions and Questions Yes No 2 SENSOR TEST Go to step 4 Go to step 3 Enter Diagnostics and check the Compiler Tray Paper Sensor function. Insert then remove a sheet of paper into the sensor. Does the Operator Panel LCD change between OP and CL as you insert then remove the paper? 3 COMPILER TRAY PAPER SENSOR Problem Go to step 4 Replace the Compiler Tray Paper Sensor. Go to "Compiler Roll solved and Roll Shaft Removal" on page 4-80. Enter Diagnostics and check the Compiler Tray Paper Sensor function. Insert then remove a sheet of paper into the sensor. Does the Operator Panel LCD change between OP and CL as you insert then remove the paper? 4 FINISHER MAIN BOARD Problem Replace the Replace the Finisher Main Board. Go to "PWB Assembly-Main solved MCU Board Removal" on page 4-132. Enter Diagnostics and check the Compiler Tray Paper Sensor function. Insert then remove a sheet of paper into the sensor. Does the Operator Panel LCD change between OP and CL as you insert then remove the paper? 5 PATH PAPER INSPECTION Go to step 6 Replace the Inspect the Exit Rolls in the Compiler. suspect Rolls Are all of the Exit Rolls in the Compiler clean and free of obvious wear and damage? 6 DRIVE TRAIN TEST Go to step 7 Replace the Enter Diagnostics and select Output Bin Tests. Select Feed Test, Output Bin 2 to run the Finisher Main Feed Motor. Finisher Main Feed Motor Does the Finisher Main Feed Motor run smoothly? 7 DRIVE TRAIN INSPECTION Go to step 8 Replace the Inspect the drive train, including belts, pulleys, and gears, of the entire Finisher Assembly from the Finisher Main Feed Motor to the Compiler Exit Rolls. suspect belts, pulleys, and gears Does the entire drive train of the Finisher Assembly appear to be in good condition, with no damaged or slipping belts and no chipped or broken pulleys or gears? 8 The following Finisher FRUs and areas are associated with this specific problem. One or more of these FRUs or areas may have failed partially or completely. If you cannot isolate this problem using these steps, replace each FRU or troubleshoot each area listed below, one at a time, until you isolate and solve the problem. • Wiring and connectors linking the FRUs • Compiler Tray and Compiler Move Tray 2-28 Service Manual

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121
  • 122
  • 123
  • 124
  • 125
  • 126
  • 127
  • 128
  • 129
  • 130
  • 131
  • 132
  • 133
  • 134
  • 135
  • 136
  • 137
  • 138
  • 139
  • 140
  • 141
  • 142
  • 143
  • 144
  • 145
  • 146
  • 147
  • 148
  • 149
  • 150
  • 151
  • 152
  • 153
  • 154
  • 155
  • 156
  • 157
  • 158
  • 159
  • 160
  • 161
  • 162
  • 163
  • 164
  • 165
  • 166
  • 167
  • 168
  • 169
  • 170
  • 171
  • 172
  • 173
  • 174
  • 175
  • 176
  • 177
  • 178
  • 179
  • 180
  • 181
  • 182
  • 183
  • 184
  • 185
  • 186
  • 187
  • 188
  • 189
  • 190
  • 191
  • 192
  • 193
  • 194
  • 195
  • 196
  • 197
  • 198
  • 199
  • 200
  • 201
  • 202
  • 203
  • 204
  • 205
  • 206
  • 207
  • 208
  • 209
  • 210
  • 211
  • 212
  • 213
  • 214
  • 215
  • 216
  • 217
  • 218
  • 219
  • 220
  • 221
  • 222
  • 223
  • 224
  • 225
  • 226
  • 227
  • 228
  • 229
  • 230
  • 231
  • 232
  • 233
  • 234
  • 235
  • 236
  • 237
  • 238
  • 239
  • 240
  • 241
  • 242
  • 243
  • 244
  • 245
  • 246
  • 247
  • 248
  • 249
  • 250
  • 251
  • 252
  • 253
  • 254
  • 255
  • 256
  • 257
  • 258
  • 259
  • 260
  • 261
  • 262
  • 263
  • 264
  • 265
  • 266
  • 267
  • 268
  • 269
  • 270
  • 271
  • 272
  • 273
  • 274
  • 275
  • 276
  • 277
  • 278
  • 279
  • 280
  • 281
  • 282
  • 283
  • 284
  • 285
  • 286
  • 287
  • 288
  • 289
  • 290
  • 291
  • 292
  • 293
  • 294
  • 295
  • 296
  • 297
  • 298
  • 299
  • 300
  • 301
  • 302
  • 303
  • 304
  • 305
  • 306
  • 307
  • 308
  • 309
  • 310
  • 311
  • 312
  • 313
  • 314
  • 315
  • 316
  • 317
  • 318
  • 319
  • 320
  • 321
  • 322
  • 323
  • 324
  • 325
  • 326
  • 327
  • 328
  • 329
  • 330
  • 331
  • 332
  • 333
  • 334
  • 335
  • 336
  • 337
  • 338

2-28
Service Manual
4025-Finisher
2
SENSOR TEST
Enter Diagnostics and check the Compiler Tray Paper Sensor
function. Insert then remove a sheet of paper into the sensor.
Does the Operator Panel LCD change between OP and CL as
you insert then remove the paper?
Go to step 4
Go to step 3
3
COMPILER TRAY PAPER SENSOR
Replace the Compiler Tray Paper Sensor. Go to
Compiler Roll
and Roll Shaft Removal
on page 4-80
. Enter Diagnostics and
check the Compiler Tray Paper Sensor function. Insert then
remove a sheet of paper into the sensor.
Does the Operator Panel LCD change between OP and CL as
you insert then remove the paper?
Problem
solved
Go to step 4
4
FINISHER MAIN BOARD
Replace the Finisher Main Board. Go to
PWB Assembly-Main
Removal
on page 4-132
. Enter Diagnostics and check the
Compiler Tray Paper Sensor function. Insert then remove a sheet
of paper into the sensor.
Does the Operator Panel LCD change between OP and CL as
you insert then remove the paper?
Problem
solved
Replace the
MCU Board
5
PATH PAPER INSPECTION
Inspect the Exit Rolls in the Compiler.
Are all of the Exit Rolls in the Compiler clean and free of
obvious wear and damage?
Go to step 6
Replace the
suspect Rolls
6
DRIVE TRAIN TEST
Enter Diagnostics and select Output Bin Tests. Select Feed Test,
Output Bin 2 to run the Finisher Main Feed Motor.
Does the Finisher Main Feed Motor run smoothly?
Go to step 7
Replace the
Finisher Main
Feed Motor
7
DRIVE TRAIN INSPECTION
Inspect the drive train, including belts, pulleys, and gears, of the
entire Finisher Assembly from the Finisher Main Feed Motor to the
Compiler Exit Rolls.
Does the entire drive train of the Finisher Assembly appear to
be in good condition, with no damaged or slipping belts and
no chipped or broken pulleys or gears?
Go to step 8
Replace the
suspect belts,
pulleys, and
gears
8
The following Finisher FRUs and areas are associated with this
specific problem. One or more of these FRUs or areas may have
failed partially or completely. If you cannot isolate this problem
using these steps, replace each FRU or troubleshoot each area
listed below, one at a time, until you isolate and solve the problem.
Wiring and connectors linking the FRUs
Compiler Tray and Compiler Move Tray
Step
Actions and Questions
Yes
No