Lexmark C540 Service Manual - Page 61

Autocompensator mechanism service check, Bin full sensor service check, 2xx, 4xx, Questions / actions

Page 61 highlights

5025-2xx, 4xx Autocompensator mechanism service check Step Questions / actions 1 Turn the printer off, and then remove the rear shield. See "Rear shield removal" on page 4-11. Check the cable at JSP1 on the controller board for proper connection. Is the cable properly connected? 2 Did the printer function correctly after reconnecting the cables? 3 Turn the printer on, and then verify the following approximate values at JSP1: JSP1 Pin Value 2 +24 V dc 4 +24 V dc 6 Ground 7 Ground 8 Ground Pin Value 10 +5 V dc 13 Ground 15 +5 V dc 16 Ground Are the values approximately correct? Yes Go to step 3. Problem resolved. Replace the autocompensator mechanism. See "Autocompensator mechanism (ACM) removal-standard tray" on page 4-15. No Properly connect the cables, and POR the printer. Go to step 2. Go to step 3. Replace the controller board. See "Controller board removal" on page 4-19. Bin full sensor service check Step Questions / actions Yes No 1 Is the bin full sensor dislodged or damaged? Repair or replace the bin full sensor. See "Bin full sensor removal" on page 4-18. Go to step 2. 2 Does the flag rotate freely and interrupt the sensor beam when in normal position? Go to step 3. Reposition or replace the flag. 3 Turn the printer off, and remove the rear shield. See "Rear shield removal" on page 4-11. Turn the printer on, and then check the values below at JBIN1: Problem resolved. Replace the controller board. See "Controller board removal" on page 4-19. JBIN1 Pin Value 1 > 0 V dc 2 +3.3 V dc beam blocked 0 V dc unblocked 3 Ground Are the values correct? Diagnostic information 2-27

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121
  • 122
  • 123
  • 124
  • 125
  • 126
  • 127
  • 128
  • 129
  • 130
  • 131
  • 132
  • 133
  • 134
  • 135
  • 136
  • 137
  • 138
  • 139
  • 140
  • 141
  • 142
  • 143
  • 144
  • 145
  • 146
  • 147
  • 148
  • 149
  • 150
  • 151
  • 152
  • 153
  • 154
  • 155
  • 156
  • 157
  • 158
  • 159
  • 160
  • 161
  • 162
  • 163
  • 164
  • 165
  • 166
  • 167
  • 168
  • 169
  • 170
  • 171
  • 172
  • 173
  • 174
  • 175
  • 176
  • 177
  • 178
  • 179
  • 180
  • 181
  • 182
  • 183
  • 184
  • 185
  • 186
  • 187
  • 188
  • 189
  • 190
  • 191
  • 192
  • 193
  • 194
  • 195
  • 196
  • 197
  • 198
  • 199
  • 200
  • 201
  • 202
  • 203
  • 204
  • 205
  • 206
  • 207
  • 208
  • 209
  • 210
  • 211
  • 212
  • 213
  • 214
  • 215
  • 216
  • 217
  • 218
  • 219
  • 220
  • 221
  • 222
  • 223
  • 224
  • 225
  • 226
  • 227
  • 228
  • 229
  • 230
  • 231
  • 232
  • 233
  • 234
  • 235
  • 236

Diagnostic information
2-27
5025-2xx, 4xx
Autocompensator mechanism service check
Bin full sensor service check
Step
Questions / actions
Yes
No
1
Turn the printer off, and then remove the rear
shield. See
“Rear shield removal” on
page 4-11
. Check the cable at JSP1 on the
controller board for proper connection.
Is the cable properly connected?
Go to step 3.
Properly connect the cables,
and POR the printer.
Go to step 2.
2
Did the printer function correctly after
reconnecting the cables?
Problem resolved.
Go to step 3.
3
Turn the printer on, and then verify the
following approximate values at JSP1:
Are the values approximately correct?
Replace the
autocompensator
mechanism. See
“Autocompensator
mechanism (ACM)
removal—standard tray”
on page 4-15
.
Replace the controller
board. See
“Controller
board removal” on
page 4-19
.
Step
Questions / actions
Yes
No
1
Is the bin full sensor dislodged or damaged?
Repair or replace the bin full
sensor. See
“Bin full
sensor removal” on
page 4-18
.
Go to step 2.
2
Does the flag rotate freely and interrupt the
sensor beam when in normal position?
Go to step 3.
Reposition or replace the
flag.
3
Turn the printer off, and remove the rear
shield. See
“Rear shield removal” on
page 4-11
. Turn the printer on, and then check
the values below at JBIN1:
Are the values correct?
Problem resolved.
Replace the controller
board. See
“Controller
board removal” on
page 4-19
.
JSP1
Pin
Value
Pin
Value
2
+24 V dc
10
+5 V dc
4
+24 V dc
13
Ground
6
Ground
15
+5 V dc
7
Ground
16
Ground
8
Ground
JBIN1
Pin
Value
1
> 0 V dc
2
+3.3 V dc beam blocked
0 V dc unblocked
3
Ground