Lexmark X644E Service Manual - Page 124

Damaged PTO shaft, Integrated tray, autocompensator pick roll, assembly removal on,

Page 124 highlights

7002-xxx User attendance messages-paper jams and paper handling errors (2xx.xx) Code Sub code Description Possible causes Action 241 .16 241 .17 242 .00 242 .02 242 .03 242 .04 242 .05 242 .06 242 .10 Failed to feed from tray 1. Pages in the paper path have been flushed to the output bin. • Paper jam • Worn pick tires. Not applicable to tray 1. Paper jam near tray 2. • Paper jam. • Failed pass thru sensor. Jam declared by a smart device. Immediate stop. Fault reported by options tray 2: • Paper jam • Motor or motor cable failure • Sensor failure Jam declared by a smart device. Homing allowed stop. Fault reported by options tray 2: • Paper jam • Motor failure • Sensor failure Option tray pass thru sensor never became covered. Option tray pass thru sensor never became uncovered. Failure to feed. Possible causes include: • Edge locking • Worn or contaminated pick tires • Overfilling of tray past fill line • Failed sensor If source is tray 3, possible cause include: • Paper path bind when feeding from tray 2 though tray 1 • Damaged PTO shaft Paper jam or failed sensor. Failed to pick from tray 2 • Paper jam around autocompensator • Faulty motor cable • Faulty motor • Autocompensator gear bind • Failed controller card. Failed to feed from tray 2 Failed to feed. Possible causes include: • Edge locking • Worn or contaminated pick tires • Overfilling of tray past fill line • Failed sensor • Clear paper jam. • Check sensor. • Clear all jams. • Check motor cables. • Check and/or replace tray motor. • Check and/or replace sensor(s). • Replace entire option. • Clear all jams. • Check motor cables. • Check/replace tray motor. • Check and/or replace sensor(s). • Replace entire option. • Clear all jams. • Replace pick tires. See "Integrated tray autocompensator pick roll assembly removal" on page 4-105. • Check and/or replace input sensor. • Clear all jams. • Check/replace pass thru sensor. • Check for jam in tray. • Check pick assembly and controller card. • Clear media jams. • Replace pick tires. See "Integrated tray autocompensator pick roll assembly removal" on page 4-105. • Check/replace input sensor. 2-86 Service Manual

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2-86
Service Manual
7002-xxx
241
.16
Failed to feed from
tray 1. Pages in the
paper path have been
flushed to the output bin.
Paper jam
Worn pick tires.
241
.17
Not applicable to tray 1.
242
.00
Paper jam near tray 2.
Paper jam.
Failed pass thru sensor.
Clear paper jam.
Check sensor.
242
.02
Jam declared by a smart
device. Immediate stop.
Fault reported by options tray 2:
Paper jam
Motor or motor cable failure
Sensor failure
Clear all jams.
Check motor cables.
Check and/or replace tray
motor.
Check and/or replace
sensor(s).
Replace entire option.
242
.03
Jam declared by a smart
device. Homing allowed
stop.
Fault reported by options tray 2:
Paper jam
Motor failure
Sensor failure
Clear all jams.
Check motor cables.
Check/replace tray motor.
Check and/or replace
sensor(s).
Replace entire option.
242
.04
Option tray pass thru
sensor never became
covered.
Failure to feed. Possible causes include:
Edge locking
Worn or contaminated pick tires
Overfilling of tray past fill line
Failed sensor
If source is tray 3, possible cause
include:
Paper path bind when feeding from
tray 2 though tray 1
Damaged PTO shaft
Clear all jams.
Replace pick tires. See
“Integrated tray
autocompensator pick roll
assembly removal” on
page 4-105
.
Check and/or replace input
sensor.
242
.05
Option tray pass thru
sensor never became
uncovered.
Paper jam or failed sensor.
Clear all jams.
Check/replace pass thru
sensor.
242
.06
Failed to pick from tray 2
Paper jam around autocompensator
Faulty motor cable
Faulty motor
Autocompensator gear bind
Failed controller card.
Check for jam in tray.
Check pick assembly and
controller card.
242
.10
Failed to feed from tray 2
Failed to feed. Possible causes include:
Edge locking
Worn or contaminated pick tires
Overfilling of tray past fill line
Failed sensor
Clear media jams.
Replace pick tires. See
“Integrated tray
autocompensator pick roll
assembly removal” on
page 4-105
.
Check/replace input sensor.
User attendance messages—paper jams and paper handling errors (2
xx.xx
)
Code
Sub
code
Description
Possible causes
Action