Lexmark X644E Service Manual - Page 181

bottom frame, displays when there is paper in the high-capacity feeder input tray

Page 181 highlights

7002-xxx Tray x Empty displays when there is paper in the high-capacity feeder input tray FRU 1 Paper out sensor flag 2 Paper out sensor (on option system board) Action Check the paper out sensor flag for correct operation and installation. If correct, replace the high-capacity feeder system board. (The paper out sensor is mounted on the high-capacity feeder system board.) The elevator tray fails to stop at the correct position and continues to drive into the bottom frame FRU 1 Lower limit switch Lower limit switch cable 2 High-capacity feeder control board Action Check continuity of the lower limit switch. If incorrect, replace the switch. If correct, check the switch cable. If incorrect, replace the cable. If correct, replace the high-capacity feeder option control board. Disconnect the lower limit switch cable and check the voltage at J2-1 (orange). The voltage measures approximately +5 V dc. If incorrect, replace the high-capacity feeder option control board. The elevator tray down button does not operate. The tray moves to the upper position Service tip: Open the high-capacity feeder front door and check the black rubber bumper attached to the door switch spring. Be sure the rubber button is centered and not touching the sides of the hole or the switch will not function properly. FRU 1 Lower limit switch Lower limit switch cable High-capacity feeder control board Action Check the lower limit switch to make sure it is not closed (normally open). If incorrect, replace the switch. Check the lower limit switch cable for a short between pins 1 and 2. If incorrect, replace the cable. If correct, replace the high-capacity feeder control board. Paper from the high-capacity feeder input tray does not reach the pass thru sensor Service tip: Be sure the paper in tray is within specifications. FRU 1 Autocompensator assembly 2 Wear strips Action Check the autocompensator pick arm rollers for sign of glazing, toner or other buildup. Replace as necessary. Check the wear strips for glazing or contamination. Replace as required. It is advisable to replace all four wear strips at the same time. Diagnostic information 2-143

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Diagnostic information
2-143
7002-xxx
Tray x Empty
displays when there is paper in the high-capacity feeder input tray
The elevator tray fails to stop at the correct position and continues to drive into the
bottom frame
The elevator tray down button does not operate. The tray moves to the upper position
Service tip: Open the high-capacity feeder front door and check the black rubber bumper attached to the door
switch spring. Be sure the rubber button is centered and not touching the sides of the hole or the switch will not
function properly.
Paper from the high-capacity feeder input tray does not reach the pass thru sensor
Service tip: Be sure the paper in tray is within specifications.
FRU
Action
1
Paper out sensor flag
Check the paper out sensor flag for correct operation and installation.
If correct, replace the high-capacity feeder system board. (The paper
out sensor is mounted on the high-capacity feeder system board.)
2
Paper out sensor
(on option system board)
FRU
Action
1
Lower limit switch
Lower limit switch cable
Check continuity of the lower limit switch. If incorrect, replace the
switch. If correct, check the switch cable. If incorrect, replace the
cable. If correct, replace the high-capacity feeder option control
board.
2
High-capacity feeder
control board
Disconnect the lower limit switch cable and check the voltage at J2-1
(orange). The voltage measures approximately +5 V dc. If incorrect,
replace the high-capacity feeder option control board.
FRU
Action
1
Lower limit switch
Lower limit switch cable
High-capacity feeder
control board
Check the lower limit switch to make sure it is not closed (normally
open). If incorrect, replace the switch. Check the lower limit switch
cable for a short between pins 1 and 2. If incorrect, replace the cable.
If correct, replace the high-capacity feeder control board.
FRU
Action
1
Autocompensator
assembly
Check the autocompensator pick arm rollers for sign of glazing, toner
or other buildup. Replace as necessary.
2
Wear strips
Check the wear strips for glazing or contamination. Replace as
required. It is advisable to replace all four wear strips at the same
time.