IBM 4840-544 Service Guide - Page 142

Removing, replacing, keylock, insert, blank

Page 142 highlights

Common cash drawer FRUs August 3, 2006 To replace the components of the latch and sensor assembly, reverse this procedure. Removing and replacing the keylock insert A B C D E Figure 93. Lock accessories A Lock insert and keys. B Aligner. This tool is used to ensure that the slot at the bottom of the lock cylinder aligns with the lock insert being installed. For the cash drawer, the arrow on the aligner should point up. (The arrow points in different directions for other types of devices.) C Brass installation-removal key. D Blank lock installation handle. E Blank lock insert. To remove the keylock insert: 1. The lock must be in the unlocked position. 2. Insert the brass installation-removal key fully into the lock until it clicks into place. 3. Pivot the brass key slightly downward while pulling the lock insert out of the cylinder until the insert is disengaged from the cylinder. Note: The brass key and the lock insert come out of the lock cylinder together. Pressing downward or sideways on the brass key as you pull makes it easier for the lock insert to come out along with the brass key. 4. Remove the brass key. To replace the keylock insert: 1. The lock insert fits all the way into the lock cylinder only when the slot in the bottom of the cylinder and the lug on the end of the insert are aligned. If necessary, insert the aligner tool (see Figure 93) into the lock cylinder and rotate it until you feel it engage the slot at the bottom of the cylinder; then turn the aligner tool until the arrow points up. 2. Remove the key that came with the new lock insert. 3. Push the brass installation-removal key into the lock insert. Be sure the key is fully inserted. 4. With the brass installation-removal key still in the lock insert, push the lock insert fully into the lock cylinder. 5. While holding the lock insert in place with your finger, remove the installation-removal key. 6. Test the lock using the keys that came with the insert to be sure that the lock operates correctly. Removing and replacing the blank lock insert To remove the blank lock insert: 116

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To
replace
the
components
of
the
latch
and
sensor
assembly,
reverse
this
procedure.
Removing
and
replacing
the
keylock
insert
A
Lock
insert
and
keys.
B
Aligner.
This
tool
is
used
to
ensure
that
the
slot
at
the
bottom
of
the
lock
cylinder
aligns
with
the
lock
insert
being
installed.
For
the
cash
drawer,
the
arrow
on
the
aligner
should
point
up.
(The
arrow
points
in
different
directions
for
other
types
of
devices.)
C
Brass
installation-removal
key.
D
Blank
lock
installation
handle.
E
Blank
lock
insert.
To
remove
the
keylock
insert:
1.
The
lock
must
be
in
the
unlocked
position.
2.
Insert
the
brass
installation-removal
key
fully
into
the
lock
until
it
clicks
into
place.
3.
Pivot
the
brass
key
slightly
downward
while
pulling
the
lock
insert
out
of
the
cylinder
until
the
insert
is
disengaged
from
the
cylinder.
Note:
The
brass
key
and
the
lock
insert
come
out
of
the
lock
cylinder
together.
Pressing
downward
or
sideways
on
the
brass
key
as
you
pull
makes
it
easier
for
the
lock
insert
to
come
out
along
with
the
brass
key.
4.
Remove
the
brass
key.
To
replace
the
keylock
insert:
1.
The
lock
insert
fits
all
the
way
into
the
lock
cylinder
only
when
the
slot
in
the
bottom
of
the
cylinder
and
the
lug
on
the
end
of
the
insert
are
aligned.
If
necessary,
insert
the
aligner
tool
(see
Figure
93)
into
the
lock
cylinder
and
rotate
it
until
you
feel
it
engage
the
slot
at
the
bottom
of
the
cylinder;
then
turn
the
aligner
tool
until
the
arrow
points
up.
2.
Remove
the
key
that
came
with
the
new
lock
insert.
3.
Push
the
brass
installation-removal
key
into
the
lock
insert.
Be
sure
the
key
is
fully
inserted.
4.
With
the
brass
installation-removal
key
still
in
the
lock
insert,
push
the
lock
insert
fully
into
the
lock
cylinder.
5.
While
holding
the
lock
insert
in
place
with
your
finger,
remove
the
installation-removal
key.
6.
Test
the
lock
using
the
keys
that
came
with
the
insert
to
be
sure
that
the
lock
operates
correctly.
Removing
and
replacing
the
blank
lock
insert
To
remove
the
blank
lock
insert:
A
B
C
D
E
Figure
93.
Lock
accessories
Common
cash
drawer
FRUs
August
3,
2006
116