Brother International ZE-856A Instruction Manual - English and Spanish - Page 16

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CONTENTS 1. NAMES OF MAJOR PARTS 1 2. MACHINE SPECIFICATIONS 3 3. SEWING PATTERN TABLE 7 4. OPTIONAL PARTS 9 5. INSTALLATION 11 5-1. Table processing diagram 12 5-2. Installing the control box 13 5-3. Installing the motor 14 5-4. Installing the oil pan 15 5-5. Installing the machine head 16 5-6. Installing the knee lifter plate (Except-90 17 5-7. Adjusting the knee lifter (Except-90 17 5-8. Installing the belt 19 5-9. Installing the bobbin winder 20 5-10. Installing the belt cover 21 5-11. Connecting the cords 24 5-11-1. Ground wire connections 25 5-11-2. Connecting the harness 26 5-11-3. Connecting the power cord 30 5-11-4. Connecting the automatic presser foot lifter harness (856A-90 [ ] or option 31 5-11-5. Connecting the standing pedal harness (option 32 5-12. Installing the cotton stand 33 5-13. Connecting the connecting rod 33 5-14. Lubrication 34 5-15. Test operation (Operating the treadle) ......... 35 5-15-1. Turning on the power 35 5-15-2. Operating the treadle 38 5-16. Adjusting the treadle 44 6. PREPARATION BEFORE SEWING 46 6-1. Installing the needle 46 6-2. Removing the bobbin case 47 6-3. Winding the lower thread 48 6-4. Installing the bobbin case 50 6-5. Threading the upper thread 51 6-6. Adjusting the stitch length 53 6-7. Backtacking 54 6-8. Using the thread wiper (856A-40 [ ] , -90 56 7. USING THE OPERATION PANEL 57 7-1. Part names and functions 57 7-2. Pattern setting method 69 7-2-1. Setting the sewing pattern 69 7-2-2. Setting the zigzag width 77 7-2-3. Setting the zigzag base line position 79 7-2-4. Setting the zigzag stop position ..... 83 7-3. Setting the sewing speed 84 7-4. Correction sewing 91 7-5. Using slow start (856A, 855A-A0 [ ] only) .... 92 7-6. Setting start backtacking (856A, 855A-A0 [ ] only 93 7-7. Setting end backtacking (856A, 855A-A0 [ ] only 105 7-8. Setting fixed stitches/name label sewing (856A, 855A-A0 [ ] only 115 7-9. Operation panel key locking method 124 8. Using the lower thread counter 125 9. SEWING 128 9-1. Sewing 129 10. THREAD TENSION 130 10-1. Adjusting the thread tension 130 10-2. Adjusting the presser foot pressure 132 11. CLEANING 133 12. REPLACING PARTS 137 12-1. Fixed knife and movable knife (856A only 138 12-2. Gauge parts (presser foot, needle plate and feed dog 139 12-3. Compression spring (855A- [ ] 01 and 856A- [ ] 01 only 142 13. STANDARD ADJUSTMENTS 143 13-1. Adjusting the thread tension spring 144 13-2. Adjusting the presser foot height 146 13-3. Adjusting the feed dog height 147 13-4. Adjusting the feed dog angle 148 13-5. Adjusting the forward/back position of the feed dog 149 13-6. Adjusting the needle and feed mechanism timing 150 13-7. Adjusting the needle bar height 151 13-8. Needle and rotary hook timing 153 13-9. Hook stopper position 153 13-10. Adjusting the synchronizer 157 13-11. Adjusting the rotary hook lubrication amount 159 13-12. Adjusting the thread trailing length after thread trimming (856A only 161 13-13. Adjusting the position of the thread trimming cam (856A only 165 13-14. Adjusting the tension of the lower thread presser spring (856A only 169 13-15. Adjusting the thread wiper (856A only) ........ 170 13-16. Setting the DIP switches 171 13-17. Memory switch setting method 177 14. OPTIONAL PARTS 190 14-1. Reflection pattern switch 191 14-2. Dial lock lever 197 14-3. Presser bar U and presser bar tip 198 14-4. Thread guide F 201 14-5. Gauge set (for pocket attaching 203 15. WHEN USING A NON-STANDARD FEED DOG .. 204 16. TROUBLESHOOTING 205 16-1. Machine head 205 16-2. Operation panel 208 16-3. List of error codes 209

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1.
NAMES OF MAJOR PARTS
..................................
1
2.
MACHINE SPECIFICATIONS
................................
3
3.
SEWING PATTERN TABLE
...................................
7
4.
OPTIONAL PARTS
.................................................
9
5.
INSTALLATION
......................................................
11
5-1.
Table processing diagram
..............................
12
5-2.
Installing the control box
...............................
13
5-3.
Installing the motor
........................................
14
5-4.
Installing the oil pan
.......................................
15
5-5.
Installing the machine head
..........................
16
5-6.
Installing the knee lifter plate
(Except-90 [ ]
)
................................................
17
5-7.
Adjusting the knee lifter (Except-90 [ ]
)
......
17
5-8.
Installing the belt
............................................
19
5-9.
Installing the bobbin winder
.........................
20
5-10.
Installing the belt cover
..................................
21
5-11.
Connecting the cords
.....................................
24
5-11-1.
Ground wire connections
.................
25
5-11-2.
Connecting the harness
...................
26
5-11-3.
Connecting the power cord
.............
30
5-11-4.
Connecting the automatic presser
foot lifter harness (856A-90 [ ]
or option)
...........................................
31
5-11-5.
Connecting the standing pedal
harness (option)
...............................
32
5-12.
Installing the cotton stand
..............................
33
5-13.
Connecting the connecting rod
.....................
33
5-14.
Lubrication
......................................................
34
5-15.
Test operation (Operating the treadle)
.........
35
5-15-1.
Turning on the power
......................
35
5-15-2.
Operating the treadle
.......................
38
5-16.
Adjusting the treadle
......................................
44
6.
PREPARATION BEFORE SEWING
........................
46
6-1.
Installing the needle
.......................................
46
6-2.
Removing the bobbin case
............................
47
6-3.
Winding the lower thread
..............................
48
6-4.
Installing the bobbin case
..............................
50
6-5.
Threading the upper thread
..........................
51
6-6.
Adjusting the stitch length
............................
53
6-7.
Backtacking
.....................................................
54
6-8.
Using the thread wiper (856A-40 [ ]
,
-90 [ ]
)
.............................................................
56
7.
USING THE OPERATION PANEL
.........................
57
7-1.
Part names and functions
..............................
57
7-2.
Pattern setting method
..................................
69
7-2-1.
Setting the sewing pattern
..............
69
7-2-2.
Setting the zigzag width
..................
77
7-2-3.
Setting the zigzag base line
position
.............................................
79
7-2-4.
Setting the zigzag stop position
.....
83
7-3.
Setting the sewing speed
..............................
84
7-4.
Correction sewing
...........................................
91
7-5.
Using slow start (856A, 855A-A0 [ ] only)
....
92
7-6.
Setting start backtacking
(856A, 855A-A0 [ ] only)
..................................
93
7-7.
Setting end backtacking
(856A, 855A-A0 [ ] only)
..................................
105
7-8.
Setting fixed stitches/name label sewing
(856A, 855A-A0 [ ] only)
..................................
115
7-9.
Operation panel key locking method
............
124
8.
Using the lower thread counter
..........................
125
9.
SEWING
.................................................................
128
9-1.
Sewing
............................................................
129
10. THREAD TENSION
................................................
130
10-1.
Adjusting the thread tension
.........................
130
10-2.
Adjusting the presser foot pressure
.............
132
11. CLEANING
.............................................................
133
12. REPLACING PARTS
..............................................
137
12-1.
Fixed knife and movable knife
(856A only)
......................................................
138
12-2.
Gauge parts (presser foot, needle plate
and feed dog)
..................................................
139
12-3.
Compression spring (855A- [ ] 01 and
856A- [ ] 01 only)
............................................
142
13. STANDARD ADJUSTMENTS
...............................
143
13-1.
Adjusting the thread tension spring
.............
144
13-2.
Adjusting the presser foot height
.................
146
13-3.
Adjusting the feed dog height
.......................
147
13-4.
Adjusting the feed dog angle
........................
148
13-5.
Adjusting the forward/back position of
the feed dog
....................................................
149
13-6.
Adjusting the needle and feed
mechanism timing
.........................................
150
13-7.
Adjusting the needle bar height
.....................
151
13-8.
Needle and rotary hook timing
.....................
153
13-9.
Hook stopper position
....................................
153
13-10. Adjusting the synchronizer
............................
157
13-11. Adjusting the rotary hook lubrication
amount
............................................................
159
13-12. Adjusting the thread trailing length
after thread trimming (856A only)
.................
161
13-13. Adjusting the position of the thread
trimming cam (856A only)
..............................
165
13-14. Adjusting the tension of the lower thread
presser spring (856A only)
............................
169
13-15. Adjusting the thread wiper (856A only)
........
170
13-16. Setting the DIP switches
................................
171
13-17. Memory switch setting method
.....................
177
14. OPTIONAL PARTS
.................................................
190
14-1.
Reflection pattern switch
...............................
191
14-2.
Dial lock lever
.................................................
197
14-3.
Presser bar U and presser bar tip
.................
198
14-4.
Thread guide F
................................................
201
14-5.
Gauge set (for pocket attaching)
...................
203
15. WHEN USING A NON-STANDARD FEED DOG ..
204
16. TROUBLESHOOTING
...........................................
205
16-1.
Machine head
.................................................
205
16-2.
Operation panel
...............................................
208
16-3.
List of error codes
...........................................
209
CONTENTS